Analyze the sharpness and lifespan problems of diamond grinding shoes

When the customers use the diamond grinding shoes, they will especially care about the using effects, which reflects the quality of the products to a great extent. The quality of grinding shoes is determined by two factors, one is the sharpness, it determines the basis of the work of the segment, grinding shoes with good sharpness can greatly improve your working efficiency, save your time and labor cost, the other factor is the lifespan, it determines the core competitiveness of the segment.

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If the grinding shoes are not sharp enough, it will be hardly complete the grinding work, this situation is called segment can’t cut, and such a segment is the most unacceptable in the market. With the development of the diamond tool industry, at present, Bontai diamond tools almost do not happen this problem.

The segment wear consumption too fast has become the main products most diamond tools factories need to overcome. At first, we need to know that reasons will cause this situation.

1. The bond is too soft to cause the segment is not wear-resistant, the segment is by the fetal binder and diamond powder sintering tips, when the bond is not hard enough, natural wear consumption is fast, then the bond consumption is fast, diamond powder holding force is not enough, a large number of shedding, resulting in a reduction in grinding life. Such a segment, in the grinding process, diamond did not play its due role, resulting in waste.

2. Diamond powder concentration is less. diamond powder content is too less, during the grinding process, diamond powder will be consumed very quickly.

3. The grinding surface is of excessive abrasiveness or hardness.  this will cause excessive diamond powder consumption, which also will reduce the working time

4. Wrong operation. Some operators  use excessive speed, moving speed and cutting depth. the segment in a long-term overload operation, physical and chemical performance reduced, resulting in the segment become extremely unstable, resulting in excessive consumption.

5. The segment design is unreasonable. If the shape of the segment care much about sharpness, then the segment is prone to rapid consumption situation.

When you encounter this problem of grinding shoes, it is best to eliminate the mechanical and human problems first, then feedback to us, we will adjust the formular or design new segment shapes to solve the problems.

 


Post time: Jun-22-2021